Reverse engineering of industrial pumps

Surely the term reverse engineering is familiar to you. In English, this word is called RE-ENGINEERING, which literally means “re-engineered”. Pump reverse engineering can also facilitate this path to speed up the production process and by obtaining the technical knowledge of various types of pumps. With this method, developing countries do the process of designing and manufacturing the product in a shorter period of time so that the product can be delivered to the consumer faster

Why reverse engineerin?

If the raw materials of the products or some parts of the devices need to be imported and the initial design is not available, reverse engineering should be used to make it. Such reverse engineering goals are also considered for pumps. Some parts and parts of the pump system with reverse engineering can be produced according to the special weather conditions of the region, accelerating the design process

Due to the embargo on many parts of pumps, factories may suffer from shortages in supplying parts. The use of reverse engineering, in addition to strengthening the localization of pumps, also plays an important role in customer satisfaction. This complex design process in pump factories requires expertise and knowledge in the field of mechanical design. Abarvan company, which is one of the manufacturers of industrial pumps in Iran, is also active in this field. Having a strong engineering team in Abarvan company guarantees a quality product

Another reason for reverse engineering can be the change of the new technology of advanced countries in the pump manufacturing industry. With the change of generations, the production of some parts may face transformation, in this case, the developing countries find an urgent need for the existing parts.Reverse engineering the pump assures target market customers that parts are always accessible over time

Advantages of reverse pump design

The final price of the product is greatly reduced.
Depot of products in the warehouse to complete the parts is avoided.
It is possible to supply parts and produce pumps at any time.
Easy access to engineering and technical design of the device
Standardization of parts and quality inspection due to domestic production are among the advantages of pump reverse engineering.

For reverse engineering, one must first identify the purpose of that product or part. Then he created the conditions for manufacturing the product according to the existing standards. All unfamiliar parts for manufacturers should be checked by experts, because in the case of the smallest defect, the entire pump may have a different structure.
In this method, obtaining information about the details of the product should be obtained using experience and expertise. In this type of product discovery, we may come across unknown parts, but in the end, by using the steps of reverse engineering of the pump, which we will discuss further, we can achieve the entire production process.

Reverse engineering steps

The first step for pump reverse engineering is its economic justification. If the economic justification is acceptable and cost-effective for the group, the needs of that group should be specified.

Preparation of documents

In the next step, documentation of the performance of the part and its type of use should be prepared. With the preparation of technical documentation, the reverse engineering stages of the pump begin. Technical documentation includes maps and 3D designs of required parts. Also, a report of the details of the part in question and its type of operation should be prepared. For this, a hydrodynamic simulation is first created. In this work, all electrical vibrations of the pump are examined by expert inspectors.

Preparing a 3D plan

The 3D design of the desired part, in addition to its professional construction, also has an effect on the proper functioning of the pump system. The 3D file of the parts greatly increases the manufacturing mastery. Creating 3D through super professional cameras is special for this work; These cameras can deliver its 3D model in mechanical design software by scanning the part accurately. The method of capturing 3D cameras is through geometric points that define the shape of the piece.

Final test and inspection of the pump

After the desired part is made and before the product is presented, its performance test should be reviewed and inspected. This quality control inspection has caused the manufacturing factories to reverse engineer the pump with full confidence, and supply it to customers. Many quality controls are measured according to international standards and technology.